Basic introduction:
The single roll model has a small footprint and is suitable for small space operations. While retaining the advantages of the HSC-B type machine, it solves the pain point of your tight production space in an economical way.
Basic introduction:
The single roll model has a small footprint and is suitable for small space operations. While retaining the advantages of the HSC-B type machine, it solves the pain point of your tight production space in an economical way.
1.Upper knife roller has the British cutter method to effectively reduce the load and noise during paper cutting, and to extend the life of the cutter. The upper knife roller is welded with stainless steel for precision machining, and is dynamically balanced during high-speed operation. Lower tool seat is made of cast iron integrally formed and cast, and then precision processed, with good stability
2.Touch screen controls are used to set and display sheet size, count, cut speed, delivery overlap, and more. The touch screen controls work in conjunction with a Siemens PLC.
3.Three sets of slitting knife unit to have a high speed, smooth and powerless trimming and slitting, with quick adjustment and locking. High rigidity knife holder is suitable for 300m/min high speed slitting .
HSCJ-B series is an economical model released for customers with limited production space.
Driven by AC servo motor, controlled by UK motion, machine can cut paper stably in high speed.
Germany precise bearing and cutting knife assure the high cutting precision.
Touch interface controlis simple to operate.
Reasonable inflection device ensures smooth of paper.
The single-roll machine covers a less space, perform well in limited area and is economical.
ITEM | PARAMETERS |
Model | HSCJ1100B/1400B/1700B/1900B |
Reference weight of cutting-paper | 30-550g |
Model of cutting paper | The upper knife cut reciprocally and the down knife is fixed |
Cutting accuracy | +/-0.3mm |
Gross weight | 10.000kgs/13.000kgs |
Total power | 28kW |
Power consumption | AC380V/220vx50Hz |
Maximum cutting speed | 300cuts/min |
Maximum cutting meter speed | 300m/min |
Cutting length range | 400-1650mm |
Paper-piling height | 1400mm |
Max.roll diameter | 1800mm(71")Max |
Maximum paper-cutting width | 1100mm/1400mm/1700mm/1900mm |
The format of slitting | 2sheets |
The request for air compressor | Max.5.5kg/cm2×5m3/min |
1. |
Blade -Tungsten Steel |
2. |
Cast Iron Main |
3. |
Imports Of Electrical Appliances |
4. |
Pneumatic slitting knife |
5. |
Dust removal |
6. |
Color code tracking system |
7. |
Motorized double decurler |
01.Upper knife: Use British cutting method, the upper knife roller is processed by steel welding and dynamic balance adjustment, effectively reduce vibration and noise when high-speed operation, and extend service life.
02. Lower knife: Knife holder is made by cast iron integrally molded casting and precise processing with good stability.
03.Active roller: The roller surface has a expansion pattern design and the airbag controls the roller body pressure paper.
04.Reverse knife: Made of special alloy steel, long life; The blade is easy to adjust.
05.Safety cover: Power off automatically when safety cover opened safe operation.
06.Transmission: key bearing from German FAG, other bearings from Japan NSK, assure high precision and stability.
1 reel unwinder
According to HOUSENG Product performance, the machine are mainly used for paper sheeting in Paper Mill, Printing House,Packaging and etc,
mainly process including: Unwinding—Cutting—Conveying—Collecting.
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MOTORIZED DOUBLE DECURLER This newly designed decurler can flatten the paper with a much better |
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ELECTRIC CONTROL PART The man-machine interface and HZU processor, mainly used for the |
AUTOMATICALLY ADJUST THE ANGLE (PAPER ALIGNING SYSTEM) The stepper motor precisely controls the precision screw and adjusts |
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AUTOMATIC PILE ALLGNMENT DEVICE AT DELIVERY SECTION Lift automatically moves down when the pile is stacked to a consider- |
Upper knife roll has the British cutter method to reduce the load and noise when the cutter extend cutter life. To steel welding gave precision machining, and dynamic balance adjustment, effectively reduce the vibration and noise of the high-speed operation. Rotary cutting knife is made of special alloy steel precision machining, with long service life and easy adjustment of the blade. Safety cover will automatically shut down when the safety cover is opened, ensuring safety. |
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Dual position shaftless pivoting arm unwind stand 1)Max Reel Diameter: 1800mm |
Slitting knife Three sets of slitting knife unit to have a high speed, |
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Delivery and Auto Jogger System Automatically goes down when paper piling up to a certain height. |
Electronic control INOVANCE Servo, INOVANCE PLC, Schneider, Eaton. |
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Delivery and Auto Jogger System The stacker table has three sides shake finishing function, |
Transport department The fast/slow speed belt is controlled |
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Auto counting and Automatic marking Type: Insert after counting precisely Auto-tension control Put the paper roll diameter and |
Driving Motor system 1, AC Servo motor & encoder for cross knife |
AUTOMATIC SPLICER
SITTING & TRIMMING KNIVES AUTOMATIC CHANGE SYSTEM
PLATFORM WEIGHING SCALE SYSTEM
INFRARED ALIGN AUTO-ADJUSTMENT
COLOR CODESENSOR
DEDUSTING ROLLERS
PALLET PUSHER
AUTO-MATERIALFLOW
INKJET CODING SYSTEM
Optional
Functions Details
30 working days.
50-550g.
Save production space, and easy to load paper.
At the core of every efficient commercial printing operation, industrial sheet cutting machines perform the indispensable task of converting jumbo material rolls into precision-cut sheets. These sophisticated systems empower commercial printing facilities to process diverse substrates with exceptional dimensional accuracy, directly impacting print quality and operational economics. Modern operations rely on these machines to handle: - High-volume coated text papers for publishing applications
- Premium metallic foil boards for luxury packaging projects
- Sustainable kraft stocks for environmentally conscious print campaigns
- Ultra-thin films (as low as 60 micron) for pressure-sensitive label production
- Specialty textured substrates for tactile marketing materials
Modern sheet cutting machines provide the degree of accuracy needed for color-critical commercial printing jobs by maintaining constant ±0.5mm tolerances across materials ranging from 60 to 550 GSM. When processing imported specialty papers, embossed stocks, or premium holographic foils, where material costs can exceed $15/kg, this level of precision is particularly crucial because it minimizes measurement errors that result in expensive substrate waste. By ensuring that sheets feed flawlessly into offset and digital presses, the automation avoids registration problems that lower print quality.
Commercial printing workflows demand specific technological capabilities from sheet cutting machines to maintain competitive throughput:
1. Rotary Shear Precision: The patented "top rotary, bottom fixed" blade configuration produces superior edge quality compared to traditional guillotine cutters. This prevents delamination on foil-laminated stocks and eliminates micro-cracks that weaken folding scores in packaging applications, directly extending product lifespan.
2. Intelligent Dimension Control: Programmable servo systems enable instant adjustment of cutting lengths across a broad spectrum (450-1650mm), facilitating rapid transitions between book signature sheets (typically 420-480mm) and oversized poster prints (up to 1600mm) without mechanical recalibration.
3. High-Velocity Processing: Modern sheet cutting machines achieve sustained throughput of 300 sheets/minute - equivalent to 18,000 sheets hourly - synchronizing perfectly with high-speed digital presses running at comparable speeds.
4. Continuous Production Capability: Engineered to process 1.8m diameter rolls weighing up to 14,000kg with automated stacking to 1.3m heights, these systems support 24/7 operations with minimal operator intervention.
This integrated engineering reduces paper waste by ≥7.8% compared to manual methods while ensuring flawless press feeding alignment - eliminating costly misfeeds that disrupt commercial printing workflows. The technology preserves substrate integrity during processing, preventing surface defects that would otherwise require rejection of premium print jobs.
Sheet cutting machines deliver quantifiable value across multiple commercial printing segments through specialized capabilities:
Premium Packaging Production
- Convert rigid 2mm greyboard into structurally perfect box blanks
- Handle delicate 120 GSM decorative foils without surface compromise
- Maintain critical dimensions for automated folding and gluing lines
- Process specialty materials like magnetic closure boards and RFID-embedded stocks
Publication & Marketing Material Manufacturing
- Produce book signature sheets with binding gutter consistency
- Cut brochure components to exact dimensions for perfect binding
- Handle heavyweight cover stocks up to 550 GSM without compression damage
- Prepare point-of-purchase displays requiring intricate die-cut accuracy
Label & Specialty Printing Operations
- Slice BOPP films and vinyl substrates without edge deformation
- Process synthetic materials for durable industrial labels
- Support variable-data printing workflows with precise sheet registration
- Handle thermally sensitive materials without static-induced misfeeds
For premium commercial printing outputs that demand faultless presentation, integrated anti-static systems prevent sheet misalignment during stacking, and sophisticated particulate control preserves surface quality throughout high-volume production runs. The machines’ vibration-dampening technology maintains edge quality over thousands of consecutive cuts and guarantees consistent cutting quality even during prolonged operation periods.
Discover how precision-engineered sheet cutting machines can enhance your commercial printing quality while reducing material costs by 8-12%. Our advanced converting solutions integrate seamlessly into existing printing workflows, delivering measurable ROI through:
- Reduced substrate waste through precision cutting algorithms
- Lower operational costs via automated material handling
- Increased throughput matching modern press speeds
- Enhanced product quality with consistent dimensional accuracy
Explore specialized solutions engineered specifically for commercial printing applications. Our technical team provides comprehensive workflow analysis to identify your exact efficiency improvement opportunities:
[Request Customized Commercial Printing Cutting Solution Analysis]
A Sheet Cutting Machine is a specialized equipment engineered to precisely cut different kinds of sheets, such as metal sheets, plastic sheets, and paper sheets, widely used in manufacturing, construction, and printing industries. It plays a crucial role in transforming large sheets into desired sizes and shapes to meet specific production requirements.
Mechanical Shearing Machine
The mechanical shearing machine operates through the relative movement of upper and lower blades. When the machine is working, the upper blade moves downward, and the lower blade remains stationary, creating a shearing force to cut the sheet.
Advantages: It has a relatively low cost and high working efficiency, making it suitable for mass production.
Disadvantages: The cutting precision is relatively low, and it is not suitable for cutting sheets with high precision requirements.
Application scenarios: It is mainly used for cutting thick metal sheets in industries such as automobile manufacturing and shipbuilding where the precision requirements are not extremely high.
Laser Cutting Machine
The laser cutting machine uses a high - energy laser beam to irradiate the surface of the sheet. The laser beam melts, vaporizes, or burns the material at the irradiated position, and then the high - pressure gas blows away the molten material to achieve the cutting purpose.
Advantages: It has extremely high cutting precision, can cut complex shapes, and has a small heat - affected zone, which does not easily deform the sheet.
Disadvantages: The equipment cost is high, and the cutting speed is relatively slow for thick sheets.
Application scenarios: It is widely used in industries such as electronics, aerospace, and precision machinery where high precision and complex shape cutting are required.
Plasma Cutting Machine
The plasma cutting machine generates a high - temperature plasma arc through ionizing gas, which melts the metal sheet, and then uses the high - speed airflow to blow away the molten metal to complete the cutting.
Advantages: It can cut thick metal sheets quickly, and has a lower cost compared to laser cutting machines for thick sheet cutting.
Disadvantages: The cutting precision is lower than that of laser cutting machines, and the heat - affected zone is larger.
Application scenarios: It is commonly used in heavy industry, such as steel structure manufacturing and ship repair, for cutting thick metal sheets.
The working process of a Sheet Cutting Machine generally includes several key links: feeding, positioning, cutting, and discharging.
In the feeding stage, the sheet is transported to the working table of the machine through a feeding mechanism, which can be manual feeding or automatic feeding depending on the machine type.
During positioning, the sheet is accurately positioned according to the preset cutting size and shape. This is usually achieved through positioning devices such as guide rails, stoppers, and sensors to ensure that the cutting position is accurate.
The cutting stage is the core part. Different types of machines use different cutting methods as mentioned earlier to cut the sheet into the desired shape and size.
Finally, in the discharging stage, the cut sheet is transported out of the working area through a discharging mechanism, which can be manual removal or automatic conveying to the next production process.
In conclusion, Sheet Cutting Machines are essential equipment in various industries, with different types meeting different production needs. Understanding their definitions, types, working principles, applications, and advantages is crucial for selecting the right machine for specific production tasks.
Cutting acrylic sheets requires matching tools to material thickness: use a utility knife for thin sheets (≤3mm) by scoring along a straight edge, while thicker sheets (≥4mm) need power tools like a jigsaw with fine-toothed blades. Prioritize slow cutting speeds to prevent heat damage, secure the material with clamps, and always wear safety gear.
Cutting acrylic sheets effectively depends on the thickness of the material and the required precision. For thin acrylic (≤ 3mm), a sharp utility knife or craft knife can be used: score the surface along a straight edge multiple times until the sheet can be snapped cleanly. For thicker sheets (≥ 4mm), power tools like a jigsaw with a fine-toothed blade, a circular saw with a plastic-cutting blade, or a laser cutter are more suitable. Always use a slow cutting speed to prevent overheating, which can cause melting or cracking. Additionally, clamping the sheet firmly to a stable work surface is crucial to avoid movement during cutting, and wearing safety goggles is non-negotiable to protect against debris.
Acrylic, or polymethyl methacrylate (PMMA), is a rigid thermoplastic known for its clarity and impact resistance. Its thermal properties mean it softens at high temperatures, so heat management during cutting is vital. Overheating can lead to rough edges, discoloration, or even warping. To mitigate this, consider using a cutting tool with a cooling mechanism or applying a lubricant (like water or mineral oil) to the blade for thinner sheets. Moreover, acrylic is sensitive to stress, so avoiding excessive pressure during cutting helps prevent micro-cracks that may compromise the material’s structural integrity.
Beyond handheld tools, industrial-grade equipment like CNC routers offers precision for complex shapes and large-scale projects. These machines use computer-controlled blades to execute intricate designs with minimal waste. Another key mention here is the paper sheeter machine, which, while primarily designed for paper and cardboard, shares operational principles with some acrylic cutting setups. Keywords like “paper cutting machine,” “precision shearing equipment,” and “automated sheet cutting systems” highlight the broader context of sheet material processing. Though acrylic cutting typically requires specialized tools, the concept of sheeting machinery underscores the importance of precision and efficiency in material handling across industries.
Safety should never be overlooked: in addition to eye protection, use a dust mask when cutting to avoid inhaling acrylic particles. After cutting, finishing the edges is essential for both aesthetics and functionality. For smooth edges, sand them gradually with fine-grit sandpaper (starting from 220 grit up to 1000 grit), then polish with a plastic polish or flame polishing (for experienced users only, as this requires careful heat application to melt the edge slightly for a glossy finish).
For industrial-scale projects, CNC routers excel in precision cutting for complex acrylic shapes, using computer-controlled blades to minimize material waste. While acrylic requires specialized tools, the concept of sheet material processing shares parallels with equipment like paper sheeter machines. These machines, designed for paper and cardboard, operate on principles of precision shearing—keywords like “paper cutting machine,” “automated sheet cutter,” and “precision sheeting systems” highlight the broader industry focus on efficient material handling. Though acrylic cutting demands heat-resistant blades and cooling mechanisms, the efficiency mindset of paper sheeting machinery underscores the universal need for clean, consistent cuts across materials.
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