Basic introduction:
Classic double-helical knife slitting machine, stable operation, widely used in a variety of paper types
Basic introduction:
Classic double-helical knife slitting machine, stable operation, widely used in a variety of paper types
1.HSC-S series double knife sheeter adopts advanced design of synchronic rotary which are driven directly by high power AC servo motor with high accuracy and clean cut.
2.And using our patent with embedded cutting head design, that its cutting cross profile is straight and not pulling out fibers, this is key point to eliminate hairs of paper. Widely used for cutting cardboard, coated paper, Kraft paper, culture paper, art paper, duplex,packaging paper, etc. up to 1000gsm.
3.HOUSENG machine is dedicated to produce sheet cutter , Products are well used and verified by almost all top cosmetics and pharmaceutical packaging customers, and promise their is no risk for long term running of your products in future. Consider this kind of machine to improve quality and save cost, To improve efficiency .
Applicable Type: cardboard paper, coated paper, kraft paper, cultural paper, writing paper, double gummed paper, gloss photo paper, gold and silver cardboard, aluminum paper, laser paper, packaging paper etc.
| ITEM | PARAMETERS | Cutting Length | Speed(m/min) | Speed (cuts/min) |
| Model | HSC 1500S/1700S/1900S | 1600≤X | 210 | <131 |
| Cutting Pattern | Double rotary sheeter | 1400≤X<1600 | 260 | ≥162<185 |
| Range of Gram Weight | 80-1000gsm | 1200≤X<1400 | 280 | ≥200<233 |
| Max.RollDiameter | 1800mm(71")Max | 1000≤X<1200 | 300 | ≥250<300 |
| Max.Paper Cutting Width | 1500mm/1700mm/1900mm | 800≤X<1000 | 300 | ≥300<375 |
| Total Power | 90kW | 700≤X<800 | 300 | ≥375<400 |
| Cutting Length | 400-1650mm | 650≤X<700 | 230 | ≥328<353 |
| Cutting Accuracy | +/-0.15mm | 600≤X<650 | 180 | ≥246<300 |
| Air Compressor Requirement | 0.8MPa | 550≤X<600 | 160 | ≥266<290 |
| Weight | 21000kgs/23000kgs | 500≤X<550 | 120 | ≥218<240 |
| Overall Dimension | L16175×W5900×H2533mm | 450≤X<500 | 90 | ≥180<200 |
| 400≤X<450 | 70 | ≥155<175 |
HSC-S series run with high precision, stable operation, low energy consumption and high effciency, are developed by technology from German and decades years of experience we have. lt's widely used in the paper industry and printing industry.
Double rotary spiral cutter rollers can cut paper clearly in less force; German precision bearing and cutting knife achieve high cuting precision; Touch interface control is easy to operate: The reasonable infection device can remove the cured paler effectively, thus strenath tension ofthe paper rol. heets can directly into printing without trimming after cutting, which do improve economic effciency,reduce production costs
According to HOUSENG MACHINE, are mainly used for paper cutting in Paper Mill, Printing House and etc.
Mainly process including: Unwinding—Feeding—Cutting—Conveying—Collecting .
1. Automatic Splicer
High performance automatic twin-head paper splicer with Taiwan control system, can splice paper aromatically, perform out by high flexilbility and long service life, suitable for base paper which grams of 80g/m²-400g/m².
2. Slitting & Trimming Knives Automatic Change System
APS-L series high-precision automatic positioning and slitting system matches high-precision sliting requirements. Intelligently, accurately and rapidly, the sliting and trimming knives is auto-changing by manipulator, thus greatly improving the ability and effciency when product variety changing. According to different cutting reguirements, it can work out different cuthing solutons by coordinating with different knife, such as automatic type, manual type, connected type and pressure cutting type slitting knife, and electronic knife, etc.
3. Platform Weighing Scalesystem
Material Weighing:The weighing scale installed at the lifting platform can display the weight of the paper stack timely for recording. t uses German technology and adopts four-horizontal and four-vertical structure to avoid scale damage and measurement errors caused by the displacement of paper stacks.
Stack Height Veasurement:The height of the paper stack can be measured by laser rangefinder. The laser sensor emits laser pulses, which are reflected back to the receiver by the stack, and it's height can be calculated by the fight time of the laser pulse or the amplitude ofthe photoelectric signal.
4. Infrared Align Auto-Adjustment
Paper Rolls alignment: the operator only needs to input the width in the touch screen, which can realize the auto-align-ment of the front and back paper rolls, avoid the loose and wrinkles caused by the wrong alignment, reduce waste. This system co-works with the order auto-changing system, and all controlled by servo motor. it adopts CcD correction sensor and supports EPC and LPC line tracking.
5. Color Code Sensor
The high precision detector, supplied by SlCK, a German brand, can accurately identify extremely fine color diferences with the sensing distance tolerance up to ±5mm.
6. Dedusting Rollers
The blue high-viscosity roller can effectively adsorb the dust on the the paper, and then white dedust roller (driven by the cylinder) removes the dust on the bule. lt's easy to tear off the viscous film on the white one.
7. Pallet Pusher
The lateral pallet auto-pusher is developed independently by HAOSHENG. The servo motor drives the pushrod to push pallets from crossrange, thus gear up for collection.
8. Auto-Material Flow
The tray chain conveyor mainly adopts 5 rows of straight chain conveyor, and uses the motor drive the material trans-port in ultra-low position straightly, which is a modular design and reach high degree of standardization. Hidden photo-electric switch can prevent photoelectric sensor or cardboard damage, servo motor built-in to save space, reversible operation, flexible adjustment, basically maintenance-free.
9. Inkjet Coding System (Inkjet Platform)
This part is composed of dedust system, high-speed inkjet system, intelligent positioning system, energy-saving LED curing system, image detecton system, data management system, high-speed waste removal svstem, tvpesetting software and printing software. Born for the packaging industry.
HSC1500S/1700S/1900S high-precision double-spiral slitting machine is a new product developed by our company using German technology and combined with many years of experience in producing paper cutters, which is high-precision, stable in operation, energy-saving and efficient. Widely used in cardboard, coated paper, kraft paper, cultural paper, offset paper, high-gloss photo paper, gold and silver cardboard, aluminum foil paper, laser paper, tobacco and wine packaging paper, etc.
The cutter roller adopts a double-rotating spiral cutter roller design, which has small cutting force, clean paper cross-section, high efficiency, and stable rotation; German precision bearings and cutting knives provide high cutting accuracy; light-touch computer interface control, easy to operate; well-designed feedback The curling device can effectively remove the curl of the paper roll, making the paper flatter, which is more conducive to the stability of the paper roll tension.
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Double Rotary Sheeter Group Precision rotary sheeter groove is processed byimported advanced |
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Electric Control Part German imported Siemens PLC and The United States Emerson servo |
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Slitting Knife Top shear air knife innovative desian enables pneumatic movement of |
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Conveying Overlap Part A precision structure can adjust the synchronous deceleration wheel, |
| Cutting Unit The double KNIFE cutting unit has a synchronic rotary cutting knife like scissors on the material to make a smooth and accurate cutting for paper from 150gsm and up to 1000gsm.The knife roller is using the most powerful driver from UK CT. Precision rotary sheeter groove is processed by imported advance processing center with high accuracy and stability, High quality gear box ,using no clearance design gear. which guarantees the stability of the tool body during high-speed operation, completely solve the problem of scratches and light spots, after cutting the edge is neat and smooth, clean cut. |
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Double Arm Unwind stand with web tension controls and pneumatic brake units. Adopt Italian RE control system and pneumatic components are adopted to guarantee the stable operation of the brake control system and the accuracy of every aerodynamic action. |
| Three sets of MAXCESS pneumatic slitting knife ensure stable and clean slitting . High rigid tool post article can be applied to 400cut/min speed environment, improve the production efficiency and ensure the material quality stability. |
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Electric control part Adopt German imports of Siemens PLC and UK OF CT servo drive control system, make the operation more convenient, automation, cutting length, number and the total number of finished products, etc., can be directly in touch screen input. High efficiency and energy saving of high power CT servo drive rotary knife shaft, and cooperate with the energy storage tank, effectively reduce electricity consumption, improve the efficiency, reduce the production cost. |
| Transportation parts Patent device-A precision structure can adjust the synchronous deceleration wheel, easy to operate, it is effective to protect surface of paper, so there will be no scratching on surface, and also will not have the facula whenever speed is high or low . |
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The delivery section using automatic set paper equipment Lift stacked set paper , the paper stack to a considerable height, |
| Reject Gate In the end of the first conveyor belt is placed a sheet rejecting device, which can be inserted by the operator in the starting phase for the first sheets. The start of rejecting device is manual by pushing the ON.OFF button to act the air cylinder of reject gate. |
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The new Anti curvature device (2 set de-curl ) Effectively remove the curl of the roll to make the paper more flat, more conducive the paper roll tension stability. |
AUTOMATIC SPLICER
SITTING & TRIMMING KNIVES AUTOMATIC CHANGE SYSTEM
PLATFORM WEIGHING SCALE SYSTEM
INFRARED ALIGN AUTO-ADJUSTMENT
COLOR CODESENSOR
DEDUSTING ROLLERS
PALLET PUSHER
AUTO-MATERIALFLOW
INKJET CODING SYSTEM
Optional
Functions Details
50 working days.
80-1000g.
This is the most basic double rotary model, suitable for most types of paper. The patented mechanism of the conveying unit ensures that sheets won’t get clogged during transportation, thus preventing any damage to the surface of the paper.
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Max. cutting speed 500m/min |
Max. cutting speed 500cuts/min |
Cutting length range 400~1650mm |
Cutting accuracy ±0.15mm |
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Max. cutting speed 300m/min |
Max. cutting speed 400cuts/min |
Cutting length range 400~1650mm |
Cutting accuracy ±0.15mm |
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Max. cutting speed 400m/min |
Max. cutting speed 400cuts/min |
Cutting length range 400~1650mm |
Cutting accuracy ±0.3mm |
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Max. cutting speed 400m/min |
Max. cutting speed 400cuts/min |
Cutting length range 400~1650mm |
Cutting accuracy ±0.3mm |
2025/08/19At the core of every efficient commercial printing operation, industrial sheet cutting machines perform the indispensable task of converting jumbo material rolls into precision-cut sheets. These sophisticated systems empower commercial printing facilities to process diverse substrates with exceptional dimensional accuracy, directly impacting print quality and operational economics. Modern operations rely on these machines to handle: - High-volume coated text papers for publishing applications
- Premium metallic foil boards for luxury packaging projects
- Sustainable kraft stocks for environmentally conscious print campaigns
- Ultra-thin films (as low as 60 micron) for pressure-sensitive label production
- Specialty textured substrates for tactile marketing materials
Modern sheet cutting machines provide the degree of accuracy needed for color-critical commercial printing jobs by maintaining constant ±0.5mm tolerances across materials ranging from 60 to 550 GSM. When processing imported specialty papers, embossed stocks, or premium holographic foils, where material costs can exceed $15/kg, this level of precision is particularly crucial because it minimizes measurement errors that result in expensive substrate waste. By ensuring that sheets feed flawlessly into offset and digital presses, the automation avoids registration problems that lower print quality.
Commercial printing workflows demand specific technological capabilities from sheet cutting machines to maintain competitive throughput:
1. Rotary Shear Precision: The patented "top rotary, bottom fixed" blade configuration produces superior edge quality compared to traditional guillotine cutters. This prevents delamination on foil-laminated stocks and eliminates micro-cracks that weaken folding scores in packaging applications, directly extending product lifespan.
2. Intelligent Dimension Control: Programmable servo systems enable instant adjustment of cutting lengths across a broad spectrum (450-1650mm), facilitating rapid transitions between book signature sheets (typically 420-480mm) and oversized poster prints (up to 1600mm) without mechanical recalibration.
3. High-Velocity Processing: Modern sheet cutting machines achieve sustained throughput of 300 sheets/minute - equivalent to 18,000 sheets hourly - synchronizing perfectly with high-speed digital presses running at comparable speeds.
4. Continuous Production Capability: Engineered to process 1.8m diameter rolls weighing up to 14,000kg with automated stacking to 1.3m heights, these systems support 24/7 operations with minimal operator intervention.
This integrated engineering reduces paper waste by ≥7.8% compared to manual methods while ensuring flawless press feeding alignment - eliminating costly misfeeds that disrupt commercial printing workflows. The technology preserves substrate integrity during processing, preventing surface defects that would otherwise require rejection of premium print jobs.
Sheet cutting machines deliver quantifiable value across multiple commercial printing segments through specialized capabilities:
Premium Packaging Production
- Convert rigid 2mm greyboard into structurally perfect box blanks
- Handle delicate 120 GSM decorative foils without surface compromise
- Maintain critical dimensions for automated folding and gluing lines
- Process specialty materials like magnetic closure boards and RFID-embedded stocks
Publication & Marketing Material Manufacturing
- Produce book signature sheets with binding gutter consistency
- Cut brochure components to exact dimensions for perfect binding
- Handle heavyweight cover stocks up to 550 GSM without compression damage
- Prepare point-of-purchase displays requiring intricate die-cut accuracy
Label & Specialty Printing Operations
- Slice BOPP films and vinyl substrates without edge deformation
- Process synthetic materials for durable industrial labels
- Support variable-data printing workflows with precise sheet registration
- Handle thermally sensitive materials without static-induced misfeeds
For premium commercial printing outputs that demand faultless presentation, integrated anti-static systems prevent sheet misalignment during stacking, and sophisticated particulate control preserves surface quality throughout high-volume production runs. The machines’ vibration-dampening technology maintains edge quality over thousands of consecutive cuts and guarantees consistent cutting quality even during prolonged operation periods.
Discover how precision-engineered sheet cutting machines can enhance your commercial printing quality while reducing material costs by 8-12%. Our advanced converting solutions integrate seamlessly into existing printing workflows, delivering measurable ROI through:
- Reduced substrate waste through precision cutting algorithms
- Lower operational costs via automated material handling
- Increased throughput matching modern press speeds
- Enhanced product quality with consistent dimensional accuracy
Explore specialized solutions engineered specifically for commercial printing applications. Our technical team provides comprehensive workflow analysis to identify your exact efficiency improvement opportunities:
[Request Customized Commercial Printing Cutting Solution Analysis]
2025/07/18A Sheet Cutting Machine is a specialized equipment engineered to precisely cut different kinds of sheets, such as metal sheets, plastic sheets, and paper sheets, widely used in manufacturing, construction, and printing industries. It plays a crucial role in transforming large sheets into desired sizes and shapes to meet specific production requirements.
Mechanical Shearing Machine
The mechanical shearing machine operates through the relative movement of upper and lower blades. When the machine is working, the upper blade moves downward, and the lower blade remains stationary, creating a shearing force to cut the sheet.
Advantages: It has a relatively low cost and high working efficiency, making it suitable for mass production.
Disadvantages: The cutting precision is relatively low, and it is not suitable for cutting sheets with high precision requirements.
Application scenarios: It is mainly used for cutting thick metal sheets in industries such as automobile manufacturing and shipbuilding where the precision requirements are not extremely high.
Laser Cutting Machine
The laser cutting machine uses a high - energy laser beam to irradiate the surface of the sheet. The laser beam melts, vaporizes, or burns the material at the irradiated position, and then the high - pressure gas blows away the molten material to achieve the cutting purpose.
Advantages: It has extremely high cutting precision, can cut complex shapes, and has a small heat - affected zone, which does not easily deform the sheet.
Disadvantages: The equipment cost is high, and the cutting speed is relatively slow for thick sheets.
Application scenarios: It is widely used in industries such as electronics, aerospace, and precision machinery where high precision and complex shape cutting are required.
Plasma Cutting Machine
The plasma cutting machine generates a high - temperature plasma arc through ionizing gas, which melts the metal sheet, and then uses the high - speed airflow to blow away the molten metal to complete the cutting.
Advantages: It can cut thick metal sheets quickly, and has a lower cost compared to laser cutting machines for thick sheet cutting.
Disadvantages: The cutting precision is lower than that of laser cutting machines, and the heat - affected zone is larger.
Application scenarios: It is commonly used in heavy industry, such as steel structure manufacturing and ship repair, for cutting thick metal sheets.
The working process of a Sheet Cutting Machine generally includes several key links: feeding, positioning, cutting, and discharging.
In the feeding stage, the sheet is transported to the working table of the machine through a feeding mechanism, which can be manual feeding or automatic feeding depending on the machine type.
During positioning, the sheet is accurately positioned according to the preset cutting size and shape. This is usually achieved through positioning devices such as guide rails, stoppers, and sensors to ensure that the cutting position is accurate.
The cutting stage is the core part. Different types of machines use different cutting methods as mentioned earlier to cut the sheet into the desired shape and size.
Finally, in the discharging stage, the cut sheet is transported out of the working area through a discharging mechanism, which can be manual removal or automatic conveying to the next production process.
In conclusion, Sheet Cutting Machines are essential equipment in various industries, with different types meeting different production needs. Understanding their definitions, types, working principles, applications, and advantages is crucial for selecting the right machine for specific production tasks.
2025/06/11Cutting acrylic sheets requires matching tools to material thickness: use a utility knife for thin sheets (≤3mm) by scoring along a straight edge, while thicker sheets (≥4mm) need power tools like a jigsaw with fine-toothed blades. Prioritize slow cutting speeds to prevent heat damage, secure the material with clamps, and always wear safety gear.
Cutting acrylic sheets effectively depends on the thickness of the material and the required precision. For thin acrylic (≤ 3mm), a sharp utility knife or craft knife can be used: score the surface along a straight edge multiple times until the sheet can be snapped cleanly. For thicker sheets (≥ 4mm), power tools like a jigsaw with a fine-toothed blade, a circular saw with a plastic-cutting blade, or a laser cutter are more suitable. Always use a slow cutting speed to prevent overheating, which can cause melting or cracking. Additionally, clamping the sheet firmly to a stable work surface is crucial to avoid movement during cutting, and wearing safety goggles is non-negotiable to protect against debris.
Acrylic, or polymethyl methacrylate (PMMA), is a rigid thermoplastic known for its clarity and impact resistance. Its thermal properties mean it softens at high temperatures, so heat management during cutting is vital. Overheating can lead to rough edges, discoloration, or even warping. To mitigate this, consider using a cutting tool with a cooling mechanism or applying a lubricant (like water or mineral oil) to the blade for thinner sheets. Moreover, acrylic is sensitive to stress, so avoiding excessive pressure during cutting helps prevent micro-cracks that may compromise the material’s structural integrity.
Beyond handheld tools, industrial-grade equipment like CNC routers offers precision for complex shapes and large-scale projects. These machines use computer-controlled blades to execute intricate designs with minimal waste. Another key mention here is the paper sheeter machine, which, while primarily designed for paper and cardboard, shares operational principles with some acrylic cutting setups. Keywords like “paper cutting machine,” “precision shearing equipment,” and “automated sheet cutting systems” highlight the broader context of sheet material processing. Though acrylic cutting typically requires specialized tools, the concept of sheeting machinery underscores the importance of precision and efficiency in material handling across industries.
Safety should never be overlooked: in addition to eye protection, use a dust mask when cutting to avoid inhaling acrylic particles. After cutting, finishing the edges is essential for both aesthetics and functionality. For smooth edges, sand them gradually with fine-grit sandpaper (starting from 220 grit up to 1000 grit), then polish with a plastic polish or flame polishing (for experienced users only, as this requires careful heat application to melt the edge slightly for a glossy finish).
For industrial-scale projects, CNC routers excel in precision cutting for complex acrylic shapes, using computer-controlled blades to minimize material waste. While acrylic requires specialized tools, the concept of sheet material processing shares parallels with equipment like paper sheeter machines. These machines, designed for paper and cardboard, operate on principles of precision shearing—keywords like “paper cutting machine,” “automated sheet cutter,” and “precision sheeting systems” highlight the broader industry focus on efficient material handling. Though acrylic cutting demands heat-resistant blades and cooling mechanisms, the efficiency mindset of paper sheeting machinery underscores the universal need for clean, consistent cuts across materials.
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Telephone: +86 19588171286
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